9 modi per ridurre i costi di fabbricazione della lamiera

Fabbricazione di lamiere può essere un mezzo di produzione molto efficace dal punto di vista dei costi, a patto che lo si faccia nel modo giusto.

If you’re sourcing sheet metal parts or thinking about it in the future, read on to see how to optimize costs from design to production. Additionally, implementing comprehensive strategies for manufacturing cost reduction can significantly enhance operational efficiency.

Understanding Manufacturing Costs

Manufacturing costs are the backbone of any production process, encompassing all expenses incurred to create a product. These costs are typically divided into three main categories: direct labor costs, direct material costs, and overhead costs.

Direct labor costs refer to the wages and benefits paid to employees who are directly involved in the manufacturing process. These are the hands-on workers whose efforts transform raw materials into finished products. Direct material costs, on the other hand, include the expenses for raw materials, components, and other supplies essential for production.

Lastly, overhead costs cover indirect expenses such as rent, utilities, and equipment maintenance, which are necessary to keep the manufacturing operations running smoothly.

Understanding these manufacturing costs is crucial for making informed decisions about pricing, production, and investment. By analyzing these costs, companies can pinpoint areas for cost reduction and improvement, ultimately boosting profitability and competitiveness. 

Semplificare la progettazione per la producibilità (DFM)

Ever heard of the saying, “Less is more”? Well, it’s a golden rule in sheet metal design.

Di più il vostro design, the smoother the fabrication process goes. Implementing lean manufacturing principles can further streamline the design process and reduce costs by addressing inefficiencies.

Limitare le specifiche personalizzate

Le dimensioni, gli spessori e i gradi delle lastre standard sono i vostri amici. Sebbene la realizzazione di un pezzo unico con dimensioni personalizzate sia allettante, ricordate che ogni specifica personalizzata può far lievitare il prezzo.

Attenetevi alle basi, quando possibile.

Nesting e layout efficienti

La massimizzazione dell'uso del materiale attraverso un nesting efficiente riduce gli sprechi.

Prendendo in considerazione questo aspetto durante la fase di progettazione, si garantisce che l'utilizzo dei materiali sia ottimizzato, con conseguenti preventivi e produzione economicamente vantaggiosi.

Utilizzare dimensioni dei fori e angoli standardizzati

L'utilizzo di dimensioni standard per caratteristiche come fori e angoli può accelerare la produzione e ridurre i costi. La progettazione con queste dimensioni standardizzate garantisce l'efficienza senza inutili cambi di utensile o configurazioni.

Optate per materiali e finiture comuni

La scelta di materiali e finiture ampiamente disponibili può rappresentare una significativa misura di risparmio. Sebbene i materiali unici offrano vantaggi distinti, spesso comportano un sovrapprezzo. Assicuratevi che i materiali scelti siano in linea con i requisiti del prodotto e con le considerazioni di budget.

L'alluminio è particolarmente apprezzato nei . per molte applicazioni, in quanto offre un buon equilibrio tra basso costo e proprietà eccellenti.

Fattore di tolleranza

Precision is critical in fabbricazione di lamiere, but over-specifying tolerances can escalate costs. Familiarize yourself with the standard tolerances and design with these parameters to balance precision and cost. At MakerVerse, the standard minimum wall thickness is 0.5 mm, but it depends on the material and geometry.

Supply Chain Optimization

Supply chain optimization is all about enhancing the flow of goods, services, and information from raw materials to the end customer. In the realm of manufacturing, optimizing the supply chain is vital for reducing costs, improving efficiency, and ensuring customer satisfaction.

Several strategies can help achieve supply chain optimization. Implementing just-in-time (JIT) inventory systems, for example, can significantly reduce inventory costs and improve responsiveness to customer demand. Streamlining logistics and transportation can cut lead times and lower costs, while building strong relationships with suppliers can lead to better prices and improved quality.

Collaborazione e ricerca di feedback

We’re ready to help. Our engineering experts have decades of experience combined. They can help you uncover opportunities for further cost savings and design improvements.

Consolidate Parts and Orders to Optimize Supply Chain

Ordering multiple components simultaneously or merging several designs can reduce both setup and shipping costs. Consolidation can lead to economies of scale, ensuring cost-effectiveness throughout production. Additionally, consolidating parts and orders can help reduce manufacturing costs by streamlining processes and minimizing waste.

Energy Efficiency and Sustainability

Energy efficiency and sustainability are increasingly critical for manufacturing companies, not just for environmental reasons but also for cost management. Energy costs can be a significant part of manufacturing expenses, and reducing energy consumption can lead to substantial savings and improved profitability.

There are several strategies to enhance energy efficiency and sustainability. Implementing energy-efficient equipment and processes is a primary step. This might involve upgrading to more energy-efficient machinery or optimizing existing processes to use less energy. Encouraging behavioral changes and engaging employees in energy-saving practices can also make a significant difference.

Iniziare a risparmiare sulla lavorazione della lamiera

Tenendo conto di queste strategie, i progettisti possono assicurarsi che la transizione da un file di progettazione alla produzione avvenga senza soluzione di continuità e sia economicamente ottimizzata. 

When paired with an produzione su richiesta platform like MakerVerse, sheet metal fabrication presents unique cost savings and efficiency opportunities.