Choose the Right SLS Material for 3D Printing
In the evolving additive manufacturing landscape, Selective Laser Sintering (SLS) is a crucial technology for everything from prototyping to production.
Sure, the technology is known for its accuracy and speed. However, its unique materials, suited for various applications, set it apart from other polymer-based 3D printing technologies.
This guide delves into five popular PA materials used in SLS 3D printing: PA 11, PA 12, PA 12 Glass Filled (GF), PA 12 Aluminum-Filled, and PA 12 Flame Retardant. These materials have gained widespread acceptance and preference in diverse industries owing to their robust mechanical properties, customization potential, and suitability for complex geometries. Materials like Nylon PA 12 not only showcase good mechanical properties, such as toughness and tensile strength, but also play a crucial role in producing functional and durable parts in 3D printing. You’ll learn about the properties, prices, and critical applications for each.
Also, to know exactly what material is best for your next project, we recommend checking out our interactive technology and material advisor tool.
PA 11
Key Features
PA 11, a bio-based polymer, boasts exceptional mechanical properties. Its remarkable ductility and impact strength make it a compelling choice for functional components across various sectors, with the automotive industry being a notable beneficiary. PA 11 is also suitable for creating functional parts due to its mechanical properties. PA 11 parts are also amenable to dyeing and exhibit biocompatibility, making them increasingly prevalent in orthotics for limited production runs and customized components.
Applications
PA 11 finds its niche in crafting interior components for the automotive realm and fabricating prosthetics, orthotic devices, and functional prototypes.
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PA 12
A prototype bicycle helmet made out of PA 12. The helmet was primed and painted after printing.
Key Features
PA 12, a polyamide (PA), serves as a standard Selective Laser Sintering (SLS) material renowned for its fusion of high strength and enduring stability. PA 12 is commonly used to produce SLS parts due to its strength and stability. Beyond these attributes, PA 12 distinguishes itself through chemical resistance and biocompatibility, making it a favored material in the medical sector, where it finds diverse utility.
Applications
PA 12 typically assumes the role of choice for crafting fully functional prototypes and end-use parts.
PA 12 Glass Filled
Key Features
PA 12 GF stands as a polyamide enriched with glass beads, a composition that elevates it as a material tailored for prolonged serviceability. Its capacity to endure elevated thermal conditions couples with its high density and tensile strength to amplify its desirability. PA 12 GF exhibits temperature resistance, making it suitable for high-temperature environments.
Applications
PA 12 GF is the go-to material for producing fully functional prototypes. Additionally, it frequently fulfills the role of end-use components, mainly where exposure to high-temperature environments is commonplace.
PA 12 Aluminum-Filled
Key Features
PA 12 Al-filled represents a polyamide infused with aluminum (Al), yielding an aesthetic reminiscent of metal. PA 12 Al-filled has a high melting point, contributing to its dimensional stability at high temperatures. Notable attributes include superb dimensional stability at high temperatures, coupled with the inherent lightweight nature of plastic.
Applications
Applications for PA 12 Al-filled encompass everything from fully functional prototypes to jigs and fixtures. It also serves capably in scenarios demanding high temperatures and substantial mechanical stress.
PA 12 Flame Retardant
Key Features
PA 12 FR, a polyamide embedded with specialized chemical flame retardants, emerges as an ideal choice for sectors necessitating flame resistance as a safety or regulatory prerequisite. Additionally, PA 12 FR exhibits temperature resistance, making it suitable for applications requiring flame resistance. Notably, it upholds robust tensile strength while embodying flame-resistant properties.
Applications
PA 12 FR secures approval for specific aerospace applications, notably gracing the interiors of aircraft with flame-resistant interior components. It further lends its capabilities to passive elements within electronic components.
PP
Key Features
Polypropylene offers chemical resistance, elasticity, and toughness. This thermoplastic polymer showcases impressive durability, even in environments subject to chemical exposure. Its low density translates to lightweight parts and offers excellent fatigue resistance.
Applications
Typical applications for PP include packaging, automotive components, containers, and hinges.
TPU
Key Features
TPU stands out with its exceptional flexibility, abrasion resistance, and ability to withstand impacts. This material offers a high degree of elasticity and durability. It can be processed at high speeds without compromising its quality, and its resistance to oils, greases, and various solvents makes it versatile.
Applications
TPU is widely used in the production of flexible parts. It is popular in the footwear industry for soles, other flexible components, and medical devices where flexibility and durability are paramount.
Nylon 6
Key Features
Nylon 6 is a tough, semi-crystalline thermoplastic with high impact strength and resistance to wear. It exhibits good mechanical properties, making it suitable for high-strength applications. It also has good thermal properties and is known for its durability.
Use Cases
Nylon 6 is typically used in applications that require high strength and stiffness. It is a popular choice for gears, bushings, and plastic bearings. Due to its wear resistance, it is also used for wear-resistant machinery parts.
Start Your SLS Project
SLS 3D printing offers a wide range of material options, each with unique properties. SLS printing is an advanced selective laser sintering process that offers a wide range of material options. With the MakerVerse platform, you receive instant quotes to get your project started quickly. Our engineering experts can also help you select the best-fitting material.
